Non-Woven Web Forming

The web formation phase of Non-Woven manufacturing processes transforms previously prepared/formed fibers, filaments, (or films), into preferentially arranged layers of lofty and loosely held fiber networks called webs, batts, mats, or sheets.

Latest carding technology is used to produce the desired webs of staple fibers. Here at Feathertouch three carding lines are present to run all types of fibers and produce customer’s desired Non-Woven. We use the most versatile web-forming system for Non-Woven i.e. carding and cross lapping. All the critical fabric parameters such as unfinished product weight and manufactured width are established at this web formation.

The web formation process maintains the trend of improved quality, increased speeds, and process monitoring by using electronic information as a feedback mechanism to control the process and quality of the web.

In our Non-Woven manufacturing systems, the fiber material is deposited or laid on a forming or conveying surface, and the physical environment at this phase is always dry hence the terms drylaid Non-Woven manufacturing is used with our manufacturing facilities.

From this process the material is sent to different Non-Woven bonding processes.